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Ceramic vacuum filter machine
A ceramic filter machine that relies on microporous ceramics for vacuum dehydration.
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Advantages and Characteristics
Empty degree (vacuum degree 0.09-0.098 MPa), low moisture content in the filter cake;
Solid content<50ppm, reusable, reducing emissions;
Compared with traditional ceramic filters, it adds filter cake washing, which is suitable for materials that need to be washed;
PLC、 Microcomputer combined with automatic valve control, high degree of automation, reduces labor intensity;
The vacuum ceramic filter machine is reasonably priced, compact in structure, occupies a small area, and is easy to install and maintain;
Advanced drainage system, suitable for use under any working conditions;
Can handle materials with fineness ranging from -200 to -450 mesh and various ultrafine materials;
Compared with filter press equipment, it saves more than 90% of energy consumption and has low operating costs.Working principle
Process diagram of ceramic vacuum filter machineThe ceramic vacuum filter is mainly composed of a roller system, a stirring system, a feeding and discharging system, a vacuum system, a filtrate discharge system, a scraping system, a flushing system, a combined cleaning (ultrasonic cleaning, automatic acid mixing cleaning) system, a fully automatic control system, a tank body, and a frame.
Suction area:The filter plate immersed in the slurry during operation combines with vacuum pressure under capillary action, and the surface adsorbs into a layer of filter cake. The filtrate enters the distribution valve through the filter plate and is discharged into the drain tank.
Rinsing area:After the filter cake is transferred out of the slurry hopper, it is sprayed and washed.
Dry area:The filter cake of the ceramic filter can continue to dehydrate under high vacuum force.
Unloading area:
| In the absence of vacuum, the scraper automatically unloads. | Backwash:2 | Industrial water or filtrate enters the ceramic plate through a distribution valve for cleaning from the inside out. Clean the clogged micropores. After one cycle of use, the ceramic board is cleaned using a mixture of ultrasonic waves and low concentration acid to maintain its efficient use. | technical parameter | model3 | Filter area/m | Filter disk/ring | Number of filter plates/piece |
| Tank volume/m | 1 | 1 | 12 | 0.21 | 3.5 | 2.0 | Installed power/kW |
| Operating power/kw | 4 | 2 | 24 | 1.0 | 7.0 | 3.0 | Host (L × W × H)/m |
| TC-1 | 6 | 2 | 24 | 1.2 | 7.0 | 6.0 | 1.6×1.4×1.5 |
| TC-4 | 9 | 3 | 36 | 1.7 | 9.0 | 7.0 | 2.4×2.5×2.1 |
| TC-6 | 12 | 4 | 48 | 2.2 | 11.0 | 7.5 | 2.4×2.9×2.5 |
| TC-9 | 15 | 5 | 60 | 2.7 | 11.5 | 8.0 | 2.7×2.9×2.5 |
| TC-12 | 21 | 7 | 84 | 4.0 | 13.5 | 9.0 | 3.0×2.9×2.5 |
| TC-15 | 24 | 8 | 96 | 4.5 | 16.5 | 10.5 | 3.3×3.0×2.5 |
| TC-21 | 27 | 9 | 108 | 5.0 | 17.0 | 11.0 | 4.6×3.0×2.6 |
| TC-24 | 30 | 10 | 120 | 5.5 | 17.5 | 11.5 | 4.9×3.0×2.6 |
| TC-27 | 36 | 12 | 144 | 7.0 | 23.0 | 16.0 | 5.2×3.0×2.6 |
| TC-30 | 45 | 15 | 180 | 8.5 | 25.0 | 19.0 | 5.5×3.0×2.6 |
| TC-36 | 60 | 15 | 180 | 12.5 | 33.0 | 22.0 | 6.6×3.0×2.6 |
| TC-45 | 80 | 20 | 240 | 16.2 | 40.0 | 24.0 | 7.5×3.0×2.6 |
| TC-60 | 102 | 17 | 204 | 18.5 | 53.0 | 35.0 | 7.5×3.3×3.0 |
| TC-80 | 120 | 20 | 240 | 20 | 60.0 | 40.0 | 9.0×3.3×3.0 |
| TC-102 | 150 | 25 | 300 | 24 | 75.0 | 47.0 | 8.8×3.6×3.3 |
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